The 09g uses linear valves attached to the solenoids, which have issues in terms of cross leaks or binding in the bore, causing the valve to hang up. Fluid capacity and type, valve body and solenoids charts. Fits all tf60sns see more info 4f27e fnr5 servo bore repair kit. Sonnax adjusting clutch control valves on aisin fwd 6speeds. Introduction 1st printing audi, jetta, passat, march. The solenoid that regulates that clutch to apply is the n282 solenoid. Introduction 1st printing audi, jetta, passat, march, 2010. The 09g09m transaxle uses a lepelletier gear set arrangement, using a simple planetary coupled with a ravigneaux type planetary. The tf60sn is also known as an 09g used in volkswagens. Just got done putting it in reset the tcm with the following procedure i found on this site. Lockup relay valve no lockup tcc slip engine stall use rubber mat to seal through passages shown with dotted. We strongly suggest having this gasket kit handy during anyall of these repairs. Spring installs into the case, followed by the thermal.
Then it is required to change the entire valve body. Aisin aw tf60sn, tf80sc, tf81sc spring adjuster kit. Sonnax transmission products catalog canada wide parts. Transmision automatica 09g tf60sn volkswagen jetta bora audi duration. Volkswagen engineers developed the transmission in conjunction with aisin and adapted it to volkswagen vehicles. Zf 6hp21 6hp28 rebuilt, updated transmission valve body. Valve body 09g tf60sn ipn4 15740a complete volkswagen 09g valve body without the two switches on the valve body 09g325039a. Valve body layouts such as those seen in this catalog are. Use these dimensions to locate and mark two m5 tapped holes. Introduction audi, jetta, passat, 09g09m transaxle automatic transmission service group 18635 s. Compatible with vw audi 6 speed 09g master transmission rebuild seal overhaul kit o9g tf60sn sins tf60sn 09g transmission solenoid kit fit 09g325039 wflnhb 6speed trans solenoid set 8 pcs fit for vw audi mini 2003on 09g tf60sntf60sn. Valve body issues are primarily valve to bore wear concerns where fluid is leaking from one side of a valve spool to another side, which may cause a plethora of issues, some noticeable and some not.
This transmission had delayed engagements when hot. The 6speed automatic gearbox 09g is used in the audi a3 04 and audi tt. Each revmax valve body has a predetermined protocol that is followed for each valve body type. Sonnax aisin aw tf60sn, bmw 6f21wa, vwaudi 09g, 09k, 09m. All 09g valve bodies are completely remanufactured. Audi, jetta, passat, 09g09m atsg pdf online download. Automatic transmission valve body for 9905 vw jetta golf mk4 beetle 01m325283a for. Koauto remanufactured 4 speed automatic transmission valve body for vw jetta golf beetle tested. This protocol insures that the customer gets the highest quality product each and every time.
This kit also contains the updated torlon check balls, and the small screens found inside some worm tracks. Both are good options but the best option for you depends on the transmission problem, the year, make and model of vehicle, the mileage and the vehicle value. The following pages provide information on the valve body breakdown including check ball function and valve function for this family of transmissions. Mini cooper tf60sn transmission repair, rebuild or.
Volkswagen transmission repair, rebuild or replacement 09g. Be sure the valve is in the rest position as there is no spring. Click here to view pdf if the tech resource does not appear below. In the vast majority of cases, these problems result from one of two things. Notice the locations of the checkballs and relief valve, and pay attention to when to insert the main pressure regulator retainer pin. Zf suggests this be replaced on every valve body rr. If you are confident the k2 clutch drum ring sleeve is not leaking and you even have a remanufactured valve body on the transmission, back the n282 adjusting plug out 1. Transaxle, which is a 6 speed, fully automatic and electronic controlled transaxle.
The overall seal heights on these vary depending on application. When the adjuster leaks, both clutch oil and fill rate are affected. It used to slipgrab from 12 and 23 so i went ahead and bought a rebuilt valve body from. Valve body repair kits tf60sn secondary reg valve kit 109. The 09g gearbox is developed and manufactured by the japanese transmissions specialist aisin aw co. This used to be your only choice when you found a worn vw valve body. This kit can be used in any of nine locations in five different valve body applications. Ltd is the manufacturer and developer of the front wheel drive tf60sn transaxle, which is a 6 speed, fully automatic and electronic controlled transaxle. Volkswagen engineers were also involved, in conjunction with aisin, in the development process for their vehicles and they gave it the 09g09m designation. Another reason the valve body failure is the replacement of solenoids which exhausted their performance potential. Aw6vwf1 large cans, remote cooler with switches part no. Jun 03, 2012 reassembly of a 2007 vw jetta 09g transmission.
Tf60sn 09g valve body gasket kit cascade transmission parts. Fits nissan re4f04b valve body 20002006lifetime warranty updated, dyno tested. Compatible with vw audi 6 speed 09g master transmission rebuild seal overhaul kit o9g tf60sn sins tf60sn09g transmission solenoid kit fit 09g325039 wflnhb 6speed trans solenoid set 8 pcs fit for vw audi mini 2003on 09g tf60sntf60sn. Transmision automatica 09g tf60sn volkswagen jetta bora audi. Replace the complete valve body with a new one from your local vw dealership. Accurate valve body identification is crucial as the styles do not interchange. Our repairs are essentially an upgrade for the 09g transmission in that they resolve the problems inherently present in the original manufacturers model. The 09g09m 6speed automatic transmission is installed in the following. Middle valve body 09g shown 20 25 15 0 10 5 30 vacuum test vacuum lower side upper side b2 m1 engagement valve no engine braking in manual 1st note.
The original design had a tendency to blow out causing the paper material to clog the valve body. Transmission repair manuals cvt re0f09a jf010e rebuild. This means it makes adjustments based on how you drive, thereby learning your driving style. First lets get a little background on these valve bodies and clutch control valves. Installing the wrong valve body will result in a lack of lubrication to the gear sonnax transmission company 2 imtec lane, bellows falls, vt 051010440, usa 8008432600 8024639722. Volkswagen 09g 09k tf60 aisin warner 6 speed valvebody. Preliminary, it is required to check the wiring and electrics contacts. We own atsg manual 09g djvu, pdf, doc, epub, txt formats. These kits involve boring the aluminum and installing sleeves and valves. Our example was in the middle of the 5 steps figure 12. There are 4 styles of 09gk valve bodies that have large 1 diameter linear solenoid cans and 2 styles with small. Transmission repair manuals cvt re0f09a jf010e, diagrams, guides, tips and free download pdf instructions. This manual covers these differences so that this mistake will not happen to you. Please contact sonnax remanufactured valve body technical product at 18662438829 for help with making the adjustments.
Valve body tbvechi aw 09g tf60sn 6speed automatic transmission valve body 09g325039a fit for audi vw jetta golf passat touran sharan 03up. Allows opening of aisin warner linear solenoids for 5 and 6 speed models. The clutch apply oil opposes the solenoid oil and slows the stroke of the valve in response to clutch fill rate. This will resolve your flare concern if you do not have any other problems. One of the most complicated cases is the wearout of the valve body andor one of its irreplaceable components. The gearbox is a conventional multistep automatic with hydrodynamic torque converter and electrohydraulically operated planetary gear. Part 3 you noticing, so pay close attention to where they belong. We do not just go thru and replace what is bad on each specific valve body, instead, a standard protocol is followed that replaces all known failure prone.
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